Machine Safety

We undertake PUWER Assessments for machinery, as well as residual risk assessments among many different workplaces to identify non-compliance and unsafe conditions.

At AM Safety Specialists Ltd, we provide comprehensive PUWER (Provision and Use of Work Equipment Regulations 1998) Assessments and Residual Risk Assessments for machinery, equipment and workplace operations across a wide range of industries.

Our assessments are designed to help organisations identify non-compliance with legal requirements, recognise unsafe conditions, and implement practical control measures that reduce the risk of injury, ill health, downtime and enforcement action.

PUWER Assessments

All work equipment used by employees must comply with the requirements of PUWER. Our experienced assessors undertake detailed inspections of machinery and equipment to determine whether they meet current PUWER requirements.

A typical PUWER Assessment evaluates:

  • Suitability of work equipment
  • Maintenance
  • Inspections
  • Protection of others
  • Information and instructions
  • Training
  • Conformity requirements
  • Guarding and dangerous parts
  • Controls incl emergency stops
  • Isolation
  • Stability
  • Lighting

Our reports clearly identify areas of concern and recommended corrective actions, enabling businesses to prioritise improvements and demonstrate due diligence.

Residual Risk Assessments

Even where equipment or processes meet legal requirements, residual risks can remain. Our Residual Risk Assessments identify hazards that cannot be completely eliminated through the design criteria of CE and UKCA standards, and evaluate whether the remaining risks have been reduced to a level that is as low as reasonably practicable.

We assess:

  • Machinery and production equipment
  • Manufacturing facilities
  • Engineering workshops
  • Warehouses and distribution centres
  • Construction and civil engineering operations
  • Agricultural and industrial workplaces
  • Educational facilities and training workshops
  • Laboratories and specialist work environments

The assessment process examines how people interact with equipment, workplaces and processes, identifying circumstances that may lead to injury or damage despite existing controls being in place.

What We Deliver

Following completion of the assessment, clients receive a detailed report outlining:

  • The specific conditions resulting in non-compliance with PUWER
  • Unsafe conditions and potential unsafe acts
  • Defects in machinery safeguarding or control systems
  • Residual risks requiring further controls
  • Prioritised recommendations for improvement
  • Risk ratings and action plans
  • Practical solutions to achieve compliance

Our recommendations are clear, proportionate and focused on helping organisations improve safety standards whilst maintaining operational efficiency.

Why Choose AM Safety Specialists Ltd?

Our consultants have extensive experience assessing machinery and workplaces across multiple sectors. We combine technical knowledge with practical operational experience to provide realistic and achievable solutions rather than generic recommendations.

By undertaking regular PUWER and Residual Risk Assessments, organisations can:

  • Improve legal compliance
  • Reduce the likelihood of accidents and injuries
  • Protect employees and contractors
  • Improve operational safety and reliability
  • Demonstrate commitment to best practice
  • Support insurance and regulatory requirements
  • Reduce the risk of enforcement action and costly downtime

Whether you operate a single machine, a manufacturing facility, a workshop, a warehouse or a large industrial site, our team can provide independent assessments that help ensure your equipment and workplace remain safe, compliant and fit for purpose.

Contact us today to discuss your machinery safety, PUWER compliance and residual risk assessment requirements.



Interested?

Get in touch with us to discuss your requirements today.

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